perma STAR VARIO

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Electro-mechanical, variable time settings, temperature independent
perma STAR VARIO consists of a reusable electro-mechanical drive unit and a single-use lubricant cartridge. Because the lubricator is mechanically driven the dispensing rate is independent of ambient temperature and back pressure*. Inspection of the perma STAR VARIO is made easy via the combination of the transparent lubricant cartridge, a flashing LED alert system and an LCD display screen which communicates the status of the lubricator to maintenance personnel.

* Total resistance to grease flow must be less than the pressure delivery capability of the lubricator. Note that for the previous model of the perma STAR VARIO the guideline for maximum grease line length was 3 meters.

  • Applications

    perma STAR VARIO is a single point automatic lubricator* which is suited to a broad range of bearing and chain applications. perma STAR VARIO is ideal for applications which demand precise grease delivery or for operating environments which include significant temperature fluctuations. The remote installation kits for perma STAR VARIO provide practical solutions for lubricators to be installed at safe and easy to reach locations.

    * Also commonly referred to as autolubes, permalubes or automatic lubrication system

  • Product characteristics

    LCD display with push button shows discharge period, LC size and operating status

    Setting: 1, 2, 3, ...12 months & LC size

    • Simple and self-explanatory operation
    • Precise settings, based on manufacturer recommendations, prevent lubricant starvation and save lubricant
    • Settings can be changed at any time
    • System can be turned off for extended equipment shut downs 

    Electromechanical, reusable drive unit with battery pack
     
    All around visible LED lights signal function and errors

    • Reliable, precise lubricant discharge independent of temperature and counter pressure
    • Short ROI through reduced follow-up costs
    • Quick function control from a distance saves time and improves overall workflow

    Pressure build-up to 6 bar allows remote mounting with tubes up to 5 m

    Purge function

    • Installation at safe and easy-to-access places reduces workplace accidents and saves time
    • Reduces equipment downtime since the exchange can be carried out while the machines are running
    • Lubrication point can be purged to clear blockages 

  • Technical Data

    • Drive
      Electromechanical
    • Power supply
      Battery pack STAR VARIO 4.5 V
    • Housing
      Transparent plastic
    • Discharge period
      1, 2, 3, ... , 12 months
    • Lubricant volume
      60 cm³, 120 cm³, 250 cm³
    • Operating temperature
      -20 °C to +60 °C
    • Pressure build-up
      6 bar
    • Number of outlets
      1
    • Protection class
      IP 65
    • Lubricants
      Grease up to NLGI 2 / oil
    • Max. tube lengths
      5.00 m
    • CE
    • UL

  • INSTALLATION KITS

    KDSV250-45-708V

    Installation kit (part no. KDSV250-45-708V)

    Contents
    1 x 1 point direct mount standard duty bracket
    1 x Manual purge kit
    1 x Support flange
    1 x Heavy duty cover
    4 x Hose ends
    1 x 90 deg elbow
    1 x 1/4” BSPF – 1/8” BSPM adaptor
    1 x 1/4" BSPF – 1/4” BSPM 45 deg elbow

    K230C

    Installation kit (part no. K230C)

    Contents
    1 x 2 point heavy duty c-section bracket and beam clamps
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2CHC

    Installation kit (part no. K2CHC)

    Contents
    1 x 2 point heavy duty c-section cage hanger bracket
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2CHCJ

    Installation kit (part no. K2CHCJ)

    Contents
    1 x 2 point heavy duty c-section cage hanger manifold bracket
    1 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    1 x 90 deg elbow
    1 x 1/4” BSPF – 1/8” BSPM adaptor
    1 x 1/4" BSPF – 1/4” BSPM extension

    K230

    Installation kit (part no. K230)

    Contents
    1 x 2 point standard duty bracket and beam clamps
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2CH

    Installation kit (part no. K2CH)

    Contents
    1 x 2 point standard duty cage hanger bracket
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2RR

    Installation kit (part no. K2RR)

    Contents
    1 x 2 point rail mount bracket with u-bolts
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K230J

    Installation kit (part no. K230J)

    Contents
    1 x 2 point standard duty manifold bracket and beam clamps
    1 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    1 x 90 deg elbow
    1 x 1/4” BSPF – 1/8” BSPM adaptor
    1 x 1/4" BSPF – 1/4” BSPM extension

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